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Process Solutions

Salt Refining System

Dissolving, Refining and Automatic Distribution Line

An integrated solution developed to dissolve, refine, and automatically transfer raw salt to textile dyeing processes.

Katı tuz tedariği, tuz rafinasyon havuzu ve ENMOS merkezi kontrol sistemi
Solid salt supply, refining pool and central control system
Katı tuz çözülme havuzu, sirkülasyon havuzu ve çözelti filtreleme sistemi
Solid salt dissolving pool, circulation pool and solution filtering system
Tuzlu su çöktürme, nötralizasyon ve rezerv tankları ile kimyasal tankları
Settling, neutralization and reserve tanks with chemical tanks
Rezerv tankı, nötralizasyon tankı ve tuzlu su çöktürme tankı
Reserve, neutralization and brine settling tanks
Tuz besleme ve dozajlama ünitesi
On site: salt feeding and dosing unit
Paslanmaz çözündürme tankı ve karıştırıcı
On site: dissolving tank and agitator

Overview

Salt is extensively used in textile dyeing processes and represents a significant operating cost for textile manufacturers. Using raw salt without proper treatment can result in quality losses and operational inefficiencies.

The ENMOS Salt Refining System is an integrated solution developed to dissolve, refine, and automatically transfer raw salt to textile dyeing processes. By centrally managing the dissolving, sedimentation, neutralization, storage, and distribution processes through an advanced automation infrastructure, the system provides a more controlled, traceable, and efficient operation.

System Advantages

  • Cost savings through the use of raw salt
  • Fully automatic refining and distribution
  • High process reliability and repeatability
  • Controlled hardness, pH, and concentration management
  • Centralized monitoring, data collection, and reporting
  • Integration with ERP and third-party software
  • Low operating costs and high efficiency
  • Traceable and sustainable production

Process Steps

Salt Dissolving Unit

Raw salt is fed into the dissolving basin, where it is dissolved through a controlled circulation process. The ENMOS automation system continuously monitors the circulation pumps and process parameters to ensure optimum dissolving conditions.

Continuous circulation enables the solution to reach the target concentration and Baumé values, while automatic water replenishment, when required, further improves process efficiency.

Settling and Hardness Removal

The dissolved salt solution is transferred to the settling tanks. During this stage, the system precisely doses the required chemicals to remove hardness-causing compounds and other impurities through the settling process.

Hardness levels are continuously monitored as part of the quality control process, and only solutions that meet the specified process criteria are transferred to the next stage.

Neutralization

Following the sedimentation process, the pH value is adjusted to meet the process requirements. The ENMOS control system continuously monitors pH levels and automatically performs the required chemical dosing.

As a result, a stable and standardized liquid salt solution is produced for use in textile dyeing processes.

Automatic Salt Dispensing

The refined liquid salt is stored in storage tanks and automatically distributed to the dyeing machines using ENMOS dosing technologies.

Based on recipe data, process requirements, and machine demands, the system precisely measures the required amount and safely transfers it to the corresponding dyeing machine.

Automatic valve control, centralized process management, and advanced process control algorithms minimize manual intervention while maximizing operational reliability.

Product Brochure

Salt Refining Technical Brochure

Read the brochure containing detailed technical drawings, schematics, and capacity tables of the system.

Download Brochure (PDF)